Welcome to the DeWalt DW735 Owner’s Manual, your comprehensive guide to safe and effective operation. This manual provides essential information for setup, usage, and maintenance. By following these guidelines, you’ll maximize the tool’s potential and ensure years of reliable service.
1.1 Purpose of the Manual
The purpose of this manual is to provide clear instructions for the safe and efficient operation of the DeWalt DW735 planer. It covers setup, usage, maintenance, and troubleshooting, ensuring optimal performance and longevity. By following the guidelines, users can prevent accidents and maintain the tool effectively. Understanding this manual is essential for maximizing the planer’s potential and ensuring safe operation.
1.2 Importance of Reading the Manual
Reading the manual is crucial for ensuring safe and proper use of the DeWalt DW735 planer. It provides essential safety precautions, operational guidelines, and maintenance tips. Understanding the manual helps prevent accidents, reduces wear on the tool, and ensures optimal performance. It also highlights warranty details and troubleshooting steps, making it a vital resource for both novice and experienced users.
Key Features of the DeWalt DW735 Planer
2.1 Overview of the Planer
The DeWalt DW735 is a heavy-duty portable thickness planer featuring a powerful motor and three-knife cutter-head for smooth, consistent results in various woodworking applications.
The DeWalt DW735 is a 13-inch heavy-duty portable thickness planer designed for professionals and woodworking enthusiasts. It features a powerful 120V AC, 15 Amp motor, and a 10,000 RPM three-knife cutter-head for smooth operation. The built-in carriage lock reduces snipe, ensuring precise results. Compact and durable, this planer is ideal for various woodworking projects, combining portability with high performance for consistent and professional-grade finishes.
2.2 Technical Specifications
The DeWalt DW735 features a 13-inch (325 mm) planing capacity, powered by a 120V AC, 15 Amp motor operating at 10,000 RPM. It includes a three-knife cutter-head for smooth finishes and a built-in carriage lock to minimize snipe. The planer weighs 62 pounds, offering portability without compromising performance. It comes with a three-year limited warranty and a one-year free service contract, ensuring reliability and support for professional-grade woodworking tasks.
2.3 Unique Selling Points
The DeWalt DW735 stands out with its three-knife cutter-head, ensuring smooth finishes and efficient material removal. The built-in carriage lock minimizes snipe, a common challenge in planing. Its portability, despite being heavy-duty, makes it ideal for various workshop setups. The powerful 15 Amp motor and 10,000 RPM operation deliver consistent performance. Additionally, it comes with a three-year limited warranty and a one-year free service contract, offering reliability and peace of mind for professionals and hobbyists alike.
Safety Guidelines and Precautions
Always wear eye protection and a dust mask. Avoid loose clothing or jewelry that may get caught. Operate in a well-ventilated area, away from flammable materials.
3.1 General Safety Warnings
Always read the instruction manual before operating. Wear eye protection, a dust mask, and avoid loose clothing or jewelry. Ensure the area is well-ventilated and free from flammable materials. Never operate near gasoline or solvents; Follow all safety guidelines to minimize injury risks. Proper apparel and precautions are essential for safe operation. Refer to the manual for detailed warnings and safety measures to ensure optimal performance and user protection. DeWalt tools are designed for safety when used correctly.
3.2 Personal Protective Equipment
Always wear safety glasses or goggles to protect your eyes from debris. Use a dust mask to avoid inhaling wood particles. Hearing protection, such as earplugs or earmuffs, is recommended due to the planer’s noise. Avoid loose clothing or jewelry that may get caught in moving parts. Ensure proper apparel is worn to minimize injury risks and maintain control while operating the planer. This ensures safe and efficient operation.
3.3 Safety Tips for Operating the Planer
Operate the planer in a well-ventilated area, free from combustible materials. Keep loose clothing, long hair, and jewelry tied back. Ensure the workpiece is free of metal fragments. Use push sticks or other accessories to maintain control. Keep children and bystanders away. Regularly inspect the tool for damage or wear. Maintain a clean workspace to prevent accidents. Always follow safety guidelines to ensure safe and efficient operation of the DeWalt DW735 planer.
Assembly and Setup
Begin by unboxing and inspecting all components for damage. Follow the step-by-step assembly guide to ensure proper installation; Mount the planer on a sturdy bench for stability and optimal performance. Refer to the manual for detailed setup instructions and safety precautions to ensure a smooth and secure assembly process.
4.1 Unboxing and Initial Inspection
Upon unboxing, carefully inspect the DeWalt DW735 planer for any damage or missing components. Ensure all parts, including side handles, bench mounting hardware, and the crank handle, are accounted for. Verify the planer’s condition and check for any visible defects. Before proceeding, read the safety guidelines and wear proper attire, avoiding loose clothing or jewelry that could pose a hazard during setup or operation.
4.2 Step-by-Step Assembly Process
Begin by attaching the side carrying handles and base handles to the planer using the provided hardware. Align the mounting holes with the bench or stand, ensuring proper fitment. Tighten all bolts securely, following the torque specifications in the manual. Next, install the crank handle, ensuring it rotates smoothly. Double-check all connections and ensure the planer is level. Refer to the manual diagrams for precise alignment and tightening procedures. Proper assembly ensures safe and efficient operation.
4.3 Mounting the Planer on a Bench
Mounting the DeWalt DW735 planer on a bench ensures stability and convenience. Locate the mounting holes on the planer’s base and align them with the bench. Drill pilot holes if necessary, then secure the planer using bolts that fit the holes. Tighten them firmly, following the torque specifications in the manual. Ensure the planer is level and stable to prevent vibration during operation. Proper mounting enhances safety and performance, making your woodworking tasks more efficient.
Operating the DeWalt DW735 Planer
Operating the DeWalt DW735 planer is straightforward. Use the power switch to turn it on/off. Always wear safety gear and ensure the area is well-ventilated. The built-in carriage lock helps reduce snipe, ensuring smooth results. Follow the manual’s guidelines for optimal performance and safety.
5.1 Powering On and Off
The DeWalt DW735 planer features a simple on/off switch for easy operation. Ensure the area is clear and well-ventilated before turning it on. Always wear safety gear, including eye protection and a dust mask. Avoid loose clothing or jewelry that could get caught. Press the switch firmly to power on and off. For any questions, contact DeWalt support at 1-800-4-DeWALT (1-800-433-9258) for assistance.
5.2 Planing Wood: A Step-by-Step Guide
Planing wood with the DeWalt DW735 is straightforward. Ensure the wood is properly aligned and the thickness setting is correct. Engage the carriage lock to minimize snipe. Feed the wood steadily through the planer at a consistent rate. Always maintain control and keep hands away from the cutterhead. After planing, inspect the surface for evenness and repeat if necessary. For optimal results, follow safety guidelines and maintenance tips outlined in the manual.
5.3 Adjusting the Thickness Setting
Adjusting the thickness setting on your DeWalt DW735 planer is essential for precise results. First, ensure the planer is powered off. Loosen the carriage lock by turning it counterclockwise. Use the crank handle to set the desired thickness. Tighten the carriage lock firmly to secure the setting. Always wear safety goggles and a dust mask. Ensure the planer is on a stable, flat surface before operation. Test the setting with a small piece of wood to confirm accuracy.
5.4 Using the Carriage Lock Feature
The carriage lock feature on the DeWalt DW735 ensures consistent thickness results by preventing material movement during planing. To use it, loosen the lock by turning it counterclockwise. Adjust the thickness setting as needed, then tighten the lock firmly. This feature minimizes snipe and ensures smooth, even finishes. Always test the setting on scrap wood before processing your final material to guarantee accuracy. Proper use of the carriage lock enhances precision and overall performance of the planer.
Maintenance and Cleaning
Regular maintenance ensures optimal performance; Clean the planer and its components thoroughly, removing dust and debris. Lubricate moving parts as specified to prevent rust and wear.
6.1 Regular Maintenance Tasks
Regular maintenance is crucial for the DeWalt DW735’s optimal performance. Ensure the planer is free from dust and debris after each use. Inspect the cutter-head and blades for wear, replacing them as needed. Check the belts for proper tension and signs of wear. Lubricate moving parts every three months to prevent rust and ensure smooth operation. Always follow the recommended maintenance schedule outlined in the manual for best results.
6.2 Cleaning the Planer and Its Components
Regular cleaning is essential to maintain the DeWalt DW735’s performance. Use a vacuum or soft brush to remove dust and debris from the planer’s surfaces. Wipe down components with a dry cloth, avoiding harsh chemicals. Clean the cutter-head and blades carefully to prevent damage. Never use abrasive materials that could scratch the finish. Ensure all parts are dry before storing or using the planer again to prevent rust.
6.3 Lubrication Requirements
Regular lubrication is crucial for the DeWalt DW735’s smooth operation. Apply high-quality machine oil to moving parts, such as gears and hinges, to reduce friction and wear. Avoid over-lubrication, as it may attract dust, impairing performance. Use only recommended lubricants to prevent damage. Always refer to the manual for specific guidelines on lubrication points and intervals to ensure optimal functionality and longevity of the planer.
Troubleshooting Common Issues
Troubleshooting common issues with the DeWalt DW735 involves identifying symptoms, checking for misalignment, and ensuring proper knife installation. Consult the manual for detailed solutions or contact DeWalt support for assistance.
7.1 Identifying and Resolving Common Problems
Common issues with the DeWalt DW735 include snipe, uneven planing, and motor overheating. Check for proper alignment, ensure knives are sharp, and verify the material feed rate. If snipe occurs, adjust the carriage lock or check for improper blade installation. For uneven results, inspect the table for levelness or debris. Addressing these issues promptly prevents damage and ensures optimal performance. Always refer to the manual for detailed troubleshooting steps.
7.2 Dealing with Snipe and Other Planing Issues
Snipe, uneven planing, and tearout are common issues. To address snipe, use the built-in carriage lock or adjust the material feed rate. Ensure knives are sharp and properly aligned. For uneven results, check the table for debris or misalignment. Regularly clean the table and knives to maintain performance. Test adjustments on scrap wood before working on your final piece. Proper maintenance and technique will help minimize these issues and improve planing accuracy.
7.3 Resetting the Planer After a Fault
To reset the planer after a fault, first disconnect the power source and allow the machine to cool. Inspect for blockages or debris and ensure the work area is clear. Reconnect power, turn on the planer, and test operation with scrap wood. If issues persist, refer to troubleshooting guidelines or contact DeWalt customer support. Always follow safety precautions during the reset process to avoid further complications or damage.
Warranty and Service Information
The DeWalt DW735 is backed by a three-year limited warranty and a one-year free service contract. For inquiries, call toll-free at 1-800-4-DeWALT or locate authorized service centers online.
8.1 Understanding the Warranty Terms
The DeWalt DW735 is covered by a three-year limited warranty, ensuring protection against defects in materials and workmanship. This warranty applies to the original purchaser and is non-transferable. It does not cover normal wear and tear, misuse, or damage caused by negligence. The tool must be used in accordance with the owner’s manual instructions to maintain warranty validity. For detailed terms and conditions, refer to the official DeWalt website or contact customer support.
8.2 Contacting DeWalt Customer Support
To reach DeWalt customer support, call toll-free at 1-800-4-DeWALT (1-800-433-9258) for assistance with questions, repairs, or warranty inquiries. You can also visit the official DeWalt website for live chat, email support, or to locate the nearest authorized service center. For faster service, have your tool’s model number and serial number ready when contacting support. This ensures prompt resolution to any issues you may encounter with your DW735 planer.
8.3 Finding Authorized Service Centers
To locate an authorized DeWalt service center, visit the official DeWalt website and use the service center locator tool. Enter your location to find the nearest center. Contacting DeWalt customer support at 1-800-4-DeWALT can also assist in identifying authorized service providers. Ensure your tool is serviced by factory-authorized centers to maintain warranty validity and receive genuine parts. Have your tool’s model and serial number ready for efficient service.
Accessories and Optional Equipment
This section explores key accessories and optional equipment for the DW735, enhancing functionality and efficiency. It also covers compatible systems to optimize performance.
9.1 Recommended Accessories for the DW735
For optimal performance, consider dust collection systems, infeed/outfeed tables, and replacement knives. These accessories enhance functionality, reduce waste, and improve efficiency. Optional upgrades like bench mounts and mobility kits are also available, ensuring versatility and convenience. Always use DeWalt-approved accessories to maintain warranty validity and ensure compatibility. These additions help maximize the planer’s potential and streamline your woodworking workflow effectively.
9.2 Upgrading or Replacing Parts
Upgrading or replacing parts on the DW735 ensures optimal performance and longevity. Common upgrades include knife sets and roller assemblies. Always refer to the manual for compatibility and installation instructions. Use genuine DeWalt parts to maintain warranty validity and performance. For complex replacements, contact DeWalt customer support or visit an authorized service center. Regular maintenance and timely part replacements will keep your planer functioning efficiently and safely.
9.3 Compatible Dust Collection Systems
For efficient operation, the DeWalt DW735 works seamlessly with compatible dust collection systems. These systems help minimize dust and debris, improving workshop safety and cleanliness. Use a high-CFM dust collector or a vacuum specifically designed for woodworking. Ensure the system is properly connected to the planer’s dust port for optimal performance. Regularly cleaning and maintaining the dust collection setup will enhance the planer’s efficiency and reduce the risk of clogs or malfunctions.
User Reviews and Feedback
The DeWalt DW735 receives positive feedback for its performance and ease of use. Users praise its powerful motor and carriage lock feature, though some note its weight and noise.
10.1 Common Praise for the DW735
The DeWalt DW735 is highly regarded for its powerful 15 Amp motor and 10,000 RPM three-knife cutter-head, ensuring smooth finishes. Users often praise its built-in carriage lock, which minimizes snipe, and the adjustable thickness setting for precise control. The planer’s durable construction and portable design make it a favorite among professionals and hobbyists alike. Many also appreciate its ease of setup and consistent performance, making it a reliable tool for various woodworking projects.
10.2 User Tips and Tricks
Users recommend keeping the cutter knives sharp for optimal performance and using the built-in carriage lock to minimize snipe. Regularly cleaning the planer and lubricating moving parts ensures smooth operation. For consistent results, align the workpiece properly before planing; Many users also suggest investing in a dust collection system to maintain a clean workspace. These tips enhance efficiency and prolong the tool’s lifespan, making your woodworking projects more enjoyable and professional-grade.
10.3 Areas for Improvement
Some users note that the DW735 could benefit from improved dust collection integration and enhanced portability features. The planer’s weight and size can make it challenging to move for some users. Additionally, a few users mention that reducing snipe without the carriage lock can be tricky. Addressing these areas could further enhance the tool’s usability and convenience for woodworkers of all skill levels.
Environmental Considerations
Proper disposal of packaging, energy efficiency of the planer, and reducing dust waste are key environmental considerations. Follow eco-friendly practices to minimize environmental impact.
11.1 Proper Disposal of Packaging
Ensure eco-friendly disposal of the DeWalt DW735’s packaging. Recycle cardboard, plastic, and other materials whenever possible. Remove non-recyclable components and dispose of them responsibly. Check local regulations for specific guidelines on waste disposal. Proper recycling helps reduce environmental impact and promotes sustainability.
11.2 Energy Efficiency of the Planer
The DeWalt DW735 planer is designed with energy efficiency in mind. Its 15 Amp motor operates at 120V AC, providing consistent performance while minimizing power consumption. The planer’s advanced design ensures optimal energy use, making it an eco-friendly choice for woodworking projects.
By utilizing a high-efficiency cutter-head and intelligent power management, the DW735 reduces energy waste. This ensures that the planer delivers powerful results without excessive energy draw, aligning with environmental standards and user expectations for sustainable tools.
11.3 Reducing Dust and Waste
The DeWalt DW735 planer is equipped with features to minimize dust and waste. Using a dust collection system or vacuum ensures efficient debris removal, reducing cleanup and environmental impact; Regularly cleaning the planer and workspace helps maintain efficiency and safety.
Properly organizing wood scraps and waste materials promotes a sustainable workshop environment. Consider recycling wood shavings or repurposing them for other projects to reduce waste further.
12.1 Final Thoughts on the DeWalt DW735
The DeWalt DW735 is a robust and versatile tool designed for professional-grade woodworking. Its three-knife cutter-head and carriage lock feature ensure smooth, consistent results. With proper care and maintenance, this planer delivers long-lasting performance. Ideal for both professionals and DIY enthusiasts, it combines power, precision, and ease of use. By following the manual’s guidelines, users can unlock its full potential and achieve outstanding results in their woodworking projects.
12.2 Encouragement to Follow Manual Guidelines
Adhering to the DeWalt DW735 manual ensures optimal performance, safety, and longevity of the tool. Proper usage and maintenance, as outlined, prevent accidents and maximize efficiency. By following the guidelines, users can fully utilize the planer’s features while protecting their investment. Regular maintenance and adherence to safety tips are crucial for extending the tool’s lifespan and ensuring reliable operation. Your dedication to these practices will enhance your woodworking experience and yield professional-grade results consistently.